STATS Group has completed an isolation project on a 16 in. subsea pipeline in the Dutch sector of the North Sea on behalf of Wintershall Noordzee BV.
The isolation enabled the client to disconnect a flexible gas export pipeline so it could be replaced with a new rigid gas export pipeline. STATS deployed its Tecno Plug鈩� tool for the isolation, which helped to prevent a costly depressurisation of the main trunk line. It also reduced the environmental impact, costs and production losses.
A four module 16 in. Remote Tecno Plug鈩� was pigged by STATS personnel from the K5-A platform to the subsea isolation position 300 m from the platform. The Tecno Plug鈩� was tracked and its location confirmed using STATS through-wall communication system via an extremely low frequency. This was carried out by a second team of STATS technicians onboard the EDT Protea dive support vessel.
When set, the Tecno Plug鈩� isolated a pressure of 70 bar. On completion, primary and secondary seal tests were carried out using full isolation pressure. The pressure between the primary and secondary seals was monitored throughout the isolation, ensuring safety critical double block isolation. With the fully proven double block pipeline isolation in place, the section of flexible riser was safely removed, allowing a new subsea valve to be added to the pipeline behind the isolating Tecno Plug鈩�.Divers then attached a temporary subsea receiver to the valve. This allowed the Tecno Plug鈩� to be remotely unset and reverse pigged into the receiver. The subsea valve was then closed and tested before the temporary receiver was removed and retrieved to the Protea DVS, complete with the Tecno Plug鈩�. The new subsea valve then provided isolation while the permanent pipeline was successfully tied-in and re-commissioned.
The project faced many challenges. The Tecno Plug鈩� had to allow bi-directional pigging through various 5D bends and had to accommodate the layered helical winding present on the internal surface of a flexible pipeline. All these factors were considered when designing and engineering the Tecno Plug鈩�.
Adapted from press release by